Overlock Sewing Machine Manual

The Overlock Sewing Machine is a professional-grade serger designed for creating finished seams, preventing fabric fraying, and producing professional-quality edges on various fabrics. It features differential feed, adjustable stitch length and width, built-in rolled hem capability, easy threading system, and multiple stitch options for different fabric types. Below are key sections for safety, features, setup, operation, maintenance, and troubleshooting.

1. Features at a Glance 2. Safety Instructions 3. Machine Setup 4. Specifications 5. Controls and Settings 6. Threading Instructions 7. Stitch Selection 8. Maintenance & Cleaning 9. Accessories 10. Regulatory Information 11. Troubleshooting

Features at a Glance

Key components: Differential feed system, built-in rolled hem, color-coded threading, adjustable stitch length and width, free arm capability, built-in thread cutter.

FeatureDescription
Differential FeedPrevents fabric stretching or puckering on various materials
Rolled HemCreates professional narrow hems without additional attachments
Color-coded ThreadingEasy threading system with numbered guides
Adjustable Stitch Length2.0-4.0mm range for different fabric types
Adjustable Stitch Width3.0-7.0mm range for seam finishing
Free ArmEasy access for sewing cuffs and tubular items
Built-in Thread CutterConvenient thread trimming
LED LightIlluminates work area
Presser Foot PressureAdjustable for different fabric thicknesses
Speed ControlVariable speed for precision work

Safety Instructions

Read all instructions before operating the machine.

  1. Always unplug machine when not in use or during maintenance.
  2. Keep fingers away from moving parts and needles.
  3. Do not operate with damaged cord or plug.
  4. Use proper lighting to ensure good visibility.
  5. Keep work area clean and free from obstructions.

WARNING! Never operate machine with guards removed. Always disconnect power before changing needles or performing maintenance.

Machine Setup

Unpack and assemble machine on stable surface.

  1. Remove all packaging materials and protective covers.
  2. Place machine on sturdy table or sewing cabinet.
  3. Connect foot control to machine.
  4. Plug power cord into grounded electrical outlet.
  5. Install needle following directional arrow.
  6. Thread machine according to color-coded guides.

CAUTION! Ensure machine is on stable surface to prevent tipping. Use proper needle for fabric type.

Specifications

Controls and Settings

Main controls: Power switch, stitch length dial, stitch width dial, differential feed dial, tension dials (4), presser foot lever, handwheel.

Adjustment Dials: Upper looper tension, lower looper tension, right needle tension, left needle tension, stitch length, stitch width, differential feed.

Stitch Selection: 3-thread overlock for standard seams, 2-thread for lightweight fabrics, rolled hem for narrow edges, flatlock for decorative seams. Tension Settings: Balanced tension for most fabrics, adjust for specialty fabrics.

Threading Instructions

Follow color-coded threading path for proper operation.

  1. Raise presser foot and needle to highest position.
  2. Follow numbered threading guides (1-4) in order.
  3. Thread upper looper (blue guide) first.
  4. Thread lower looper (green guide) second.
  5. Thread right needle (red guide) third.
  6. Thread left needle (yellow guide) if using 4-thread.
  7. Pull threads under presser foot toward back.

Tip: Always thread with presser foot raised to open tension discs.

Stitch Selection

Select appropriate stitch for your project requirements.

  1. 3-thread overlock: Standard seam finishing for most fabrics
  2. 2-thread overlock: Lightweight fabrics and delicate materials
  3. Rolled hem: Narrow hemming for scarves, napkins, sheers
  4. Flatlock: Decorative seams for activewear and knit fabrics
  5. Differential feed: Adjust for stretchy or slippery fabrics

WARNING! Always test stitch on fabric scrap before starting project. Adjust tensions as needed.

Maintenance & Cleaning

Regular maintenance ensures optimal performance.

  1. Unplug machine before cleaning.
  2. Remove needle plate and clean lint buildup.
  3. Oil moving parts as specified in manual.
  4. Wipe exterior with soft, dry cloth.
  5. Check needle for damage before each use.

CAUTION! Use only recommended oil. Do not use compressed air for cleaning.

Accessories

Standard accessories included: Screwdriver, tweezers, lint brush, oil, spare needles, spool caps, instructional DVD.

Optional accessories: Gathering foot, piping foot, blind hem foot, elastic foot, seam guide.

Regulatory Information

UL Listed: Complies with UL safety standards. FCC Part 15: Class B digital device. CE Certified: Meets European safety standards. Copyright © 2025 Overlock Sewing Machines. For technical support, visit www.overlock-support.com or contact 1-800-555-SEWING.

Troubleshooting

SymptomPossible CauseCorrective Action
Thread breakingIncorrect tension/threadingRethread machine; adjust tension; check for burrs on needle.
Fabric puckeringDifferential feed settingAdjust differential feed; check presser foot pressure.
Uneven stitchesDull needle/tensionReplace needle; rebalance tensions; check threading.
Machine jamsLint buildup/thread nestsClean race area; remove thread tangles; rethread.
Noise during operationLack of lubricationOil machine following lubrication points in manual.

Service: 1-800-555-SEWING; www.overlock-support.com

Overlock Sewing Machine Manual © - All Rights Reserved 2025