Kenmore Sewing Machine Model 566 Manual

The Kenmore Model 566 is a versatile household sewing machine featuring multiple stitch patterns, adjustable stitch length and width, built-in buttonholer, free arm capability, automatic needle threader, drop-in bobbin system, and variable speed control. This manual covers setup, operation, maintenance, and troubleshooting for optimal performance.

1. Features at a Glance 2. Unpacking and Setup 3. First-Time Operation 4. Specifications 5. Controls and Settings 6. Stitch Selection 7. Threading and Bobbin 8. Maintenance & Cleaning 9. Accessories 10. Safety Information 11. Troubleshooting

Features at a Glance

Key components: Free arm sewing surface, Stitch pattern selector, Stitch length/width dials, Built-in buttonholer, Automatic needle threader, Drop-in bobbin system, Variable speed control, Reverse stitch button, Presser foot pressure adjustment.

FeatureDescription
Stitch patterns23 built-in stitches including straight, zigzag, stretch, and decorative
ButtonholerOne-step automatic buttonhole
Free armRemovable extension for sewing cuffs and sleeves
Needle threaderAutomatic threading assistance
Bobbin systemTop-loading drop-in bobbin with clear cover
Speed controlVariable speed slider for precise control
Reverse stitchButton for reinforcing stitches
Presser feetMultiple interchangeable feet included
LightingBuilt-in LED work light
Power120V AC operation with foot pedal control

Unpacking and Setup

Remove all packaging materials and inspect contents. Place on stable, level surface.

  1. Remove machine from packaging: Lift carefully from carrying case.
  2. Install foot pedal: Connect to power cord and machine port.
  3. Connect power: Plug into standard 120V outlet.
  4. Attach accessories: Install standard presser foot and needle.
  5. Install bobbin: Follow threading diagram for drop-in system.

WARNING! Keep fingers away from needle area during setup and operation. Ensure stable surface to prevent tipping.

First-Time Operation

Power on machine; test basic functions before sewing projects.

  1. Thread machine: Follow numbered threading path from spool to needle.
  2. Insert bobbin: Place bobbin in case with thread unwinding counterclockwise.
  3. Select stitch: Turn pattern dial to desired stitch setting.
  4. Adjust settings: Set stitch length and width as needed.
  5. Test sew: Use scrap fabric to verify proper operation.
  6. Practice controls: Familiarize with speed control and reverse function.

CAUTION! Always disconnect power when changing needles or performing maintenance.

Specifications

Controls and Settings

Front Panel: Power switch, Stitch pattern dial, Stitch length dial, Stitch width dial, Reverse stitch button, Needle position button.

Additional Features: Automatic needle threader, Bobbin winding mechanism, Presser foot pressure dial, Free arm release lever.

Stitch Length: 0-4mm adjustment for different fabrics. Stitch Width: 0-5mm for zigzag and decorative stitches. Needle Position: Left, center, right positioning. Reverse: Reinforce seams with reverse stitching. Tension: Upper thread tension adjustment dial.

Stitch Selection

Pattern dial includes: Straight stitch, Zigzag, Multiple stretch stitches, Blind hem, Overcast, Decorative stitches.

  1. Turn pattern dial to desired stitch symbol.
  2. Adjust stitch length for fabric type (shorter for delicate, longer for heavy).
  3. Set stitch width for zigzag and decorative patterns.
  4. Test on scrap fabric before sewing project.
  5. Use reverse button to secure beginning and end of seams.

Tip: Refer to stitch guide chart for recommended settings for different fabrics.

Threading and Bobbin

Proper threading ensures smooth operation and prevents thread jams.

  1. Raise needle to highest position using handwheel.
  2. Place spool on spindle and follow numbered threading path.
  3. Use automatic needle threader: Lower lever and hook thread through needle eye.
  4. Bobbin winding: Place empty bobbin on winder, guide thread through tension, press pedal.
  5. Insert bobbin: Drop into case with thread unwinding counterclockwise.
  6. Pull bobbin thread up through needle plate slot.

WARNING! Always raise presser foot when threading to engage tension disks.

Maintenance & Cleaning

Regular maintenance ensures optimal performance and longevity.

  1. Unplug machine before cleaning.
  2. Remove needle plate: Clean lint and debris from bobbin area.
  3. Oil moving parts: Use sewing machine oil on designated points.
  4. Clean exterior: Use soft, dry cloth only.
  5. Replace needle: After 8-10 hours of sewing or if damaged.
  6. Check belt tension: Ensure proper motor drive operation.

CAUTION! Use only sewing machine oil; never spray lubricants near electrical components.

Accessories

Standard accessories included: Zipper foot, Buttonhole foot, Blind hem foot, Overedge foot, Seam ripper, Brush, Screwdriver, Extra needles, Bobbins, Spool caps.

AccessoryUse
Zipper footInstalling zippers and piping
Buttonhole footAutomatic buttonhole creation
Blind hem footNearly invisible hemming
Overedge footPreventing fabric edge fraying
Seam ripperRemoving stitches

Safety Information

FCC Compliance: Class B digital device; complies with residential interference limits. Electrical Safety: UL listed components. Copyright © Kenmore; trademarks of Sears Brands LLC.

Important Safety Instructions:

Troubleshooting

SymptomPossible CauseCorrective Action
Needle breaksWrong needle/bent needleReplace with correct needle type; ensure straight insertion.
Thread bunchingImproper threading/tensionRethread completely; adjust upper tension.
Skip stitchesDull needle/wrong needleReplace needle; use correct type for fabric.
Machine jamsLint buildup/thread tangleClean bobbin area; remove tangled thread.
Uneven feedingPresser foot pressureAdjust presser foot pressure dial.
No powerPower connection/fuseCheck power cord; verify outlet function; check fuse.

Service: Contact authorized Kenmore service center for repairs. For support: 1-800-469-4669 or www.kenmore.com

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