Husqvarna Emerald 116 Sewing Machine Service Manual

The Husqvarna Emerald 116 is a versatile electronic sewing machine featuring built-in stitches, automatic needle threader, adjustable stitch length and width, free arm capability, drop feed for free-motion sewing, and multiple presser feet options. This service manual covers technical specifications, maintenance procedures, troubleshooting, and repair instructions for qualified technicians.

1. Features at a Glance 2. Technical Specifications 3. Machine Components 4. Maintenance Procedures 5. Troubleshooting Guide 6. Electrical System 7. Mechanical Adjustments 8. Stitch Quality Issues 9. Safety Precautions 10. Parts List 11. Warranty Information

Features at a Glance

Key components: Electronic control panel, built-in stitch patterns, automatic needle threader, free arm, drop feed mechanism, LED work light, and multiple presser feet.

FeatureDescription
Built-in Stitches16 built-in utility and decorative stitches
Automatic Needle ThreaderEasy threading with built-in system
Stitch Length/WidthAdjustable stitch length and width controls
Free ArmConvertible for sewing sleeves and cuffs
Drop FeedLower feed dogs for free-motion sewing
Presser FeetIncludes zipper, buttonhole, and blind hem feet
LED Work LightBright illumination of sewing area
Bobbin SystemTop-loading bobbin with clear cover
Speed ControlAdjustable sewing speed
Reverse StitchBuilt-in reverse stitching function

Technical Specifications

Machine Components

Front Panel: Power switch, stitch selection dial, stitch length/width controls, reverse button, LED light switch.

Internal Components: Main motor, circuit board, tension assembly, feed dog mechanism, hook assembly, bobbin case.

External Features: Handwheel, presser foot lever, thread take-up lever, needle clamp, free arm extension, accessory storage.

Maintenance Procedures

Regular maintenance ensures optimal performance and longevity.

  1. Daily Cleaning: Remove lint from bobbin area and feed dogs
  2. Weekly Oil: Apply sewing machine oil to hook race and moving parts
  3. Monthly Inspection: Check needle condition, belt tension, electrical connections
  4. Annual Service: Complete disassembly, cleaning, and calibration

WARNING! Always unplug machine before performing maintenance. Use only recommended lubricants.

Troubleshooting Guide

SymptomPossible CauseCorrective Action
Machine won't startPower cord, foot control, fuseCheck power connection; test foot control; replace fuse if needed
Needle breaksWrong needle, bent needle, incorrect insertionReplace with correct needle type; ensure proper installation
Thread bunchingIncorrect threading, tension issuesRethread completely; adjust upper and lower tension
Uneven stitchesTension imbalance, damaged feed dogsBalance upper/lower tension; inspect and replace feed dogs
Motor runs but no stitchDrive belt, handwheel clutchCheck belt tension; adjust handwheel clutch setting

Electrical System

Circuit board diagnostics, motor testing, foot control operation.

  1. Power Supply: Test input voltage (110V AC)
  2. Circuit Board: Check for burnt components or loose connections
  3. Motor Test: Measure DC motor output and speed control
  4. Foot Control: Verify variable speed operation and safety switch
  5. LED Light: Test illumination circuit and bulb replacement

CAUTION! High voltage present. Only qualified technicians should perform electrical repairs.

Mechanical Adjustments

Precision adjustments for optimal sewing performance.

Stitch Quality Issues

Diagnosing and correcting common stitch problems.

ProblemCauseSolution
Skip stitchesNeedle type, timing, threadingUse correct needle; check hook timing; rethread
Tension loopsUpper/lower tension imbalanceBalance tension settings; check bobbin case
Bird nestingBobbin insertion, threading errorsReinsert bobbin properly; complete upper threading
Fabric puckeringTension too tight, wrong needleReduce tension; use appropriate needle size

Safety Precautions

Essential safety guidelines for service technicians and users.

  1. Always unplug machine before servicing
  2. Use proper tools and protective equipment
  3. Follow manufacturer's specifications for adjustments
  4. Keep fingers away from moving parts during operation
  5. Ensure proper grounding of electrical components

WARNING! Failure to follow safety procedures may result in injury or machine damage.

Parts List

Common replacement parts for Husqvarna Emerald 116.

Warranty Information

Husqvarna Emerald 116 comes with limited warranty coverage.

Standard Warranty: 25 years mechanical, 2 years electrical, 1 year labor

Service Centers: Authorized Husqvarna Viking service locations worldwide

Contact Information: Husqvarna Viking Customer Service: 1-800-446-2333

Online Support: www.husqvarnaviking.com

Warranty Claims: Provide proof of purchase and machine serial number

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