Husqvarna 6690 Sewing Machine Service Manual

The Husqvarna 6690 is a professional-grade sewing machine featuring advanced electronic controls, multiple stitch patterns, automatic needle threading, built-in buttonholer, adjustable stitch length and width, free arm capability, LED lighting, and computerized memory functions. This service manual provides comprehensive technical information for maintenance, repair, and troubleshooting procedures. Below are key sections covering technical specifications, maintenance procedures, troubleshooting, and service guidelines.

1. Technical Specifications 2. Safety Precautions 3. Maintenance Procedures 4. Electrical System 5. Mechanical Components 6. Troubleshooting Guide 7. Parts Replacement 8. Calibration Procedures 9. Error Codes 10. Warranty Information

Technical Specifications

Key technical parameters and performance characteristics of the Husqvarna 6690 sewing machine.

SpecificationDescription
Power Requirements120V AC, 60Hz, 90W
Stitch Types200 built-in stitches including utility, decorative, and quilting
Maximum Stitch Length5.0mm
Maximum Stitch Width7.0mm
Speed ControlElectronic, up to 850 stitches per minute
Needle SystemHAx1 SP
Bobbin TypeClass 15 transparent
Presser Foot PressureAdjustable 5-level system
Automatic FunctionsNeedle threader, thread cutter, needle position
DisplayLCD screen with stitch selection and settings

Safety Precautions

Essential safety guidelines for service technicians and users.

  1. Always disconnect power before performing any maintenance or repair.
  2. Use only genuine Husqvarna replacement parts.
  3. Wear safety glasses when working with springs or under tension components.
  4. Ensure work area is clean and well-lit during service procedures.
  5. Follow electrostatic discharge (ESD) precautions when handling electronic components.

WARNING! High voltage components present risk of electric shock. Only qualified technicians should perform electrical repairs.

Maintenance Procedures

Routine maintenance schedule and procedures for optimal performance.

  1. Daily cleaning: Remove lint and dust from bobbin area and feed dogs.
  2. Weekly lubrication: Apply sewing machine oil to designated points.
  3. Monthly inspection: Check needle bar, hook, and tension assembly.
  4. Quarterly calibration: Verify stitch timing and tension settings.
  5. Annual service: Complete disassembly, cleaning, and adjustment.

CAUTION! Use only recommended lubricants. Over-oiling can damage electronic components.

Electrical System

Mechanical Components

Detailed description of mechanical systems and their maintenance requirements.

Drive System: Direct drive motor with timing belt transmission. Feed Mechanism: Drop feed system with adjustable presser foot pressure. Hook Assembly: Rotary hook with automatic bobbin winding. Needle Bar: Precision ground needle bar with thread take-up lever.

Timing: Needle-hook timing critical at 2.5mm above needle plate at top dead center. Tension: Upper tension 0-9 scale, bobbin tension 180-220g pull test.

Troubleshooting Guide

Common operational issues and their solutions.

  1. Machine not starting: Check power connection, foot controller, main fuse.
  2. Poor stitch quality: Verify needle condition, thread tension, timing.
  3. Thread breaking: Inspect needle eye, tension discs, thread path.
  4. Fabric not feeding: Clean feed dogs, check presser foot pressure.
  5. Error messages: Refer to error code section for specific solutions.

Tip: Always start troubleshooting with simplest solutions first - check thread, needle, and power.

Parts Replacement

Step-by-step procedures for replacing common wear components.

  1. Needle replacement: Loosen needle clamp screw, insert new needle with flat side to rear.
  2. Bobbin case: Remove throat plate, lift out bobbin case, clean and replace.
  3. Drive belt: Remove covers, release tension, install new belt with proper alignment.
  4. Motor brushes: Access through side panel, replace when worn to 5mm length.
  5. LED light: Remove needle plate, disconnect connector, replace bulb assembly.

WARNING! Always document wire connections before disassembly. Take photos for reference during reassembly.

Calibration Procedures

Technical calibration steps for precision adjustment.

ProcedureSpecificationTools Required
Needle-Hook Timing2.5mm above needle plate at TDCTiming gauge, hex wrench set
Feed Dog Height1.0mm above needle plateFeeler gauge, screwdriver
Bobbin Tension180-220g pull testTension gauge, small screwdriver
Presser Foot PressureAdjustable 1-5 scalePressure gauge, adjustment tool
Motor Speed Calibration850 SPM maximumTachometer, service software

Error Codes

Electronic error codes and their meanings with resolution procedures.

E01: Motor overload - Check for mechanical binding, clean and lubricate. E02: Position sensor error - Verify sensor alignment and connections. E03: Memory error - Reset to factory settings. E04: Power supply fault - Check input voltage and main board. E05: Display communication error - Inspect ribbon cables and connectors.

Warranty Information

Husqvarna 6690 sewing machine comes with 25-year limited warranty on mechanical parts and 5-year warranty on electronic components. Warranty covers defects in materials and workmanship when used under normal household conditions. Service must be performed by authorized Husqvarna service centers using genuine parts. For warranty claims, contact Husqvarna customer service at 1-800-487-5962 or visit www.husqvarnaviking.com.

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