Brother XL 3500 Sewing Machine Manual

The Brother XL 3500 is a versatile mechanical sewing machine featuring 35 built-in stitches, automatic 4-step buttonholer, free arm capability, built-in needle threader, adjustable stitch length and width, drop-in bobbin system, and multiple presser feet. Suitable for beginners and experienced sewers alike, this machine handles various fabrics from lightweight to heavy denim. Below are key sections for safety, features, setup, operation, maintenance, and troubleshooting.

Features at a Glance

Key components: 35 built-in stitches, automatic buttonholer, free arm, built-in needle threader, drop-in bobbin system, multiple presser feet.

Installation & Setup

Unpack and inspect all contents. Place on stable, flat surface.

1. Remove packaging materials and protective covers from machine.
2. Attach extension table: Slide into position until it clicks.
3. Install foot controller: Plug into machine's foot control jack.
4. Connect power: Plug power cord into machine and wall outlet.
5. Install needle: Loosen needle clamp screw, insert needle with flat side toward back.
6. Wind bobbin: Follow bobbin winding instructions in threading section.

WARNING! Keep fingers away from needle area during operation. Always turn off machine when threading or changing accessories.

First-Time Operation

Power on machine; follow these steps for initial setup.

1. Thread machine: Follow threading path marked on machine.
2. Insert bobbin: Place wound bobbin in bobbin case with thread unwinding counterclockwise.
3. Select stitch: Turn stitch selection dial to desired pattern.
4. Adjust settings: Set stitch length and width as needed.
5. Test sew: Use scrap fabric to test stitch quality and tension.
6. Adjust tension: If needed, adjust upper thread tension dial.

CAUTION! Always use proper needle for fabric type. Replace bent or damaged needles immediately.

Specifications

• Stitches: 35 built-in stitches
• Buttonholes: 4-step automatic
• Stitch Length: 0-4mm adjustable
• Stitch Width: Up to 5mm adjustable
• Bobbin: Drop-in type, Class 15
• Needle: Standard domestic 130/705H
• Presser Feet: 4 included (zigzag, buttonhole, zipper, button sewing)
• Power Supply: 120V AC, 60Hz
• Machine Weight: 12.1 lbs (5.5 kg)
• Warranty: 25-year limited warranty

Controls and Settings

Main controls: Stitch selection dial, stitch length dial, stitch width dial, reverse stitch button, bobbin winder.

Stitch Selection: Turn dial to select from 35 built-in stitches. Stitch Length: Adjust from 0 (for darning) to 4mm. Stitch Width: Adjust up to 5mm for zigzag and decorative stitches. Reverse: Hold button for reverse stitching. Tension Dial: Adjust upper thread tension (4 is normal setting).

Stitch Selection

The Brother XL 3500 offers 35 built-in stitches categorized as follows:

1. Straight stitches: For basic sewing and reinforcement
2. Zigzag stitches: For finishing edges and decorative work
3. Blind hem stitches: For invisible hemming
4. Elastic stitches: For stretch fabrics
5. Decorative stitches: For embellishments
6. Buttonhole stitches: 4-step automatic buttonhole

Tip: Always test stitch on scrap fabric before sewing your project.

Threading & Bobbin

Proper threading ensures smooth operation and quality stitches.

1. Raise presser foot and needle to highest position.
2. Place spool on spool pin and follow threading guide.
3. Use built-in needle threader: Push lever down and hook thread through needle.
4. Wind bobbin: Place empty bobbin on winder, guide thread, push winder to right.
5. Insert bobbin: Drop bobbin into case with thread unwinding counterclockwise.
6. Pull bobbin thread up through needle plate.

WARNING! Always turn power off when threading needle or changing bobbin.

Maintenance & Cleaning

Regular maintenance ensures optimal performance and longevity.

1. Unplug machine before cleaning.
2. Remove needle plate and clean lint with brush provided.
3. Clean bobbin area and feed dogs regularly.
4. Oil machine as directed in maintenance section (sparingly).
5. Cover machine when not in use to prevent dust accumulation.

CAUTION! Never use compressed air to clean machine as it can force lint deeper into mechanism.

Accessories Included

The Brother XL 3500 comes with these standard accessories:

Safety Information

Important safety precautions for proper machine operation.

• Always disconnect power when changing needles, bobbins, or cleaning
• Keep fingers away from moving parts and needle area
• Use proper needle type and size for fabric being sewn
• Do not pull or push fabric - let feed dogs move fabric
• Keep machine clean and free of lint buildup
• Store in dry area away from extreme temperatures
• Supervise children when machine is in use

Troubleshooting

Service: For technical support, contact Brother International at 1-877-4BROTHER or visit www.brother-usa.com