bobbin case fell out brother xl 5500 sewing machine manual

The Brother XL 5500 is a versatile sewing machine designed for home use, featuring multiple stitch patterns, automatic needle threading, drop-in bobbin system, and easy bobbin winding. When the bobbin case falls out, it typically indicates improper installation, lint buildup, or mechanical issues. Below are key sections for troubleshooting, features, operation, maintenance, and bobbin system management.

1. Features at a Glance 2. Bobbin System Overview 3. Installing Bobbin Case Properly 4. Specifications 5. Controls and Settings 6. Basic Sewing Operation 7. Maintenance and Cleaning 9. Care & Storage 10. Regulatory Information 11. Troubleshooting Bobbin Issues

Features at a Glance

Key components: Drop-in bobbin system, automatic needle threader, stitch selection dial, built-in stitches, free arm capability, LED lighting.

Feature	Description
Drop-in bobbin system	Top-loading bobbin for easy access and viewing
Automatic needle threader	One-push needle threading mechanism
Stitch selection dial	Select from multiple built-in stitch patterns
Built-in stitches	25 utility and decorative stitches included
Free arm capability	Convertible for sewing cuffs and sleeves
LED work light	Bright illumination of sewing area
Bobbin winding system	Built-in bobbin winder on machine
Thread tension control	Adjustable upper thread tension dial
Presser foot pressure	Adjustable for different fabric types
Reverse sewing lever	For reinforcing stitches

Bobbin System Overview

The Brother XL 5500 features a top-loading, drop-in bobbin system for easy access and monitoring.

Bobbin case: Holds bobbin securely in place during sewing
Bobbin cover: Transparent cover allows viewing of bobbin thread
Bobbin winding: Built-in winder on machine top
Thread guide: Ensures proper bobbin thread path

WARNING! Always ensure bobbin case is properly seated to prevent falling out during operation.

Installing Bobbin Case Properly

Correct bobbin case installation prevents falling out and ensures proper stitching.

Open bobbin cover: Slide cover to the right to open
Remove old bobbin: If present, lift out bobbin and case
Insert bobbin: Place wound bobbin in case with thread unwinding counterclockwise
Pull thread through slot: Guide thread through tension spring
Snap into place: Press bobbin case down firmly until it clicks into position
Close cover: Slide bobbin cover closed

CAUTION! Do not force bobbin case; it should snap in easily when properly aligned.

Specifications

Machine Type: Electronic sewing machine
Stitches: 25 built-in stitches
Bobbin System: Top-loading, drop-in bobbin
Needle System: HA-1 needle, size 11-14 (75/11-90/14)
Stitch Length: Adjustable up to 4mm
Stitch Width: Up to 5mm for zigzag stitches
Presser Feet: 4 included feet (zigzag, zipper, buttonhole, button sewing)
Power Source: 120V AC, 60Hz
Weight: 13.2 lbs (6 kg)
Warranty: 25-year limited warranty

Controls and Settings

Access machine functions via control panel and dials.

Main Controls: Power switch, stitch selection dial, stitch width dial, stitch length dial, reverse stitch lever, thread tension dial.

Stitch Selection: Turn dial to select desired stitch pattern. Stitch Length: Adjust for shorter or longer stitches (0-4mm). Stitch Width: Control zigzag width (0-5mm). Thread Tension: Adjust upper thread tension (0-9). Bobbin Tension: Factory set; requires technician adjustment if needed.

Basic Sewing Operation

Proper setup ensures smooth sewing and prevents bobbin issues.

Power on: Switch machine to ON position
Select stitch: Turn stitch pattern dial
Thread machine: Follow numbered threading guide
Insert bobbin: Ensure proper installation as described above
Raise presser foot: Lift lever to raise presser foot
Pull up bobbin thread: Hold upper thread, turn handwheel toward you
Begin sewing: Guide fabric under presser foot

Tip: Always raise presser foot when threading and inserting bobbin.

Maintenance and Cleaning

Regular maintenance prevents bobbin case issues and falling out.

Unplug machine before cleaning
Remove bobbin case and clean lint with brush
Clean feed dogs and needle area
Oil moving parts as per manual instructions
Check for worn parts and replace as needed
Ensure bobbin area is free of thread fragments

WARNING! Never use compressed air; it can force lint deeper into mechanism.

Care & Storage

Store machine in dust cover when not in use. Keep in dry area away from moisture.

CAUTION! Do not store with bobbin installed; remove to prevent spring tension loss.

Regulatory Information

Troubleshooting Bobbin Issues

Symptom	Possible Cause	Corrective Action
Bobbin case falls out	Improper installation, lint buildup	Clean area thoroughly; reinstall case with firm pressure until click
Uneven stitches	Incorrect tension, wrong bobbin	Check upper and bobbin tension; use correct bobbin type
Thread bunching	Incorrect threading, damaged case	Rethread completely; inspect bobbin case for damage
Bobbin not winding	Thread not engaged, full bobbin	Ensure thread passes through tension spring; replace if full
Machine jams	Lint accumulation, bent needle	Clean thoroughly; replace needle; check for obstructions

Reset: Unplug for 60 seconds if electronic issues occur.

Service: 1-877-467-4289; www.brother-usa.com