Bernette Sewing Machine 440 Manual

The Bernette Sewing Machine 440 is a versatile electronic sewing machine featuring 23 built-in stitches, 4-step buttonhole, automatic needle threader, adjustable stitch length and width, free arm capability, built-in LED light, drop feed for free-motion sewing, and easy bobbin winding system. Perfect for beginners and experienced sewers alike, this machine offers reliable performance for various sewing projects. Below are key sections covering features, setup, operation, maintenance, and troubleshooting.

Features at a Glance

Key components: Electronic stitch selection, automatic needle threader, free arm, built-in LED light, foot pedal control, and comprehensive stitch library.

Unpacking and Setup

Carefully unpack all components and place machine on stable surface.

1. Remove machine from packaging: Lift machine by base, not handwheel.
2. Attach foot pedal: Connect to power cord and machine.
3. Install needle: Loosen needle clamp screw, insert needle with flat side to back.
4. Connect power: Plug into standard 120V AC outlet.
5. Install accessories: Attach standard presser foot and thread spool pin.

WARNING! Machine is heavy; use both hands when lifting. Ensure work surface is stable and level.

First-Time Operation

Power on machine; follow setup procedure for initial use.

1. Thread machine: Follow threading path indicated on machine.
2. Wind bobbin: Place empty bobbin on winder, thread through tension disc.
3. Insert bobbin: Drop bobbin into case with thread pulling counterclockwise.
4. Select stitch: Turn stitch selection dial to desired pattern.
5. Test sew: Use scrap fabric to test stitch and tension settings.

CAUTION! Keep fingers away from needle area during operation. Always turn off when not in use.

Technical Specifications

• Stitches: 23 built-in stitches
• Buttonhole: 4-step manual buttonhole
• Stitch Length: Adjustable up to 4mm
• Stitch Width: Adjustable up to 5mm
• Needle Positions: Left, center, right
• Max Sewing Speed: 800 stitches per minute
• Lighting: Built-in LED work light
• Bobbin: Front-loading, class 15 transparent
• Needle System: HAx1 standard domestic needles
• Power Requirements: 120V, 60Hz, 70W
• Weight: 12.5 lbs (5.7 kg)

Controls and Functions

Main controls: Power switch, stitch selection dial, stitch length dial, stitch width dial, reverse stitch button.

Stitch Selection: Turn dial to select from 23 built-in stitches. Stitch Length: Adjust from 0-4mm for stitch density. Stitch Width: Adjust from 0-5mm for zigzag and decorative stitches. Reverse Stitch: Hold button to sew in reverse for reinforcement. Feed Dog Control: Lower for free-motion sewing. Tension Dial: Adjust thread tension (4-6 for normal sewing).

Stitch Selection Guide

Comprehensive guide to all 23 built-in stitches and their applications.

1. Straight Stitch (1-3): Basic sewing, topstitching, basting
2. Zigzag Stitch (4-6): Seam finishing, appliqué, stretch fabrics
3. Blind Hem (7): Nearly invisible hemming
4. Elastic Stitch (8-10): Sewing elastic, decorative seams
5. Overcast Stitch (11-13): Seam finishing to prevent fraying
6. Shell Stitch (14): Decorative edge finishing
7. Scallop Stitch (15-17): Decorative edging and appliqué
8. Satin Stitch (18-20): Decorative embroidery effects
9. Smocking Stitch (21-23): Decorative gathering and elastic effects

Threading and Bobbin

Proper threading ensures smooth operation and quality stitches.

1. Raise presser foot and needle to highest position.
2. Place spool on pin, thread through upper tension discs.
3. Use automatic needle threader: Push lever down and hook thread through needle eye.
4. Wind bobbin: Place empty bobbin on winder, thread through tension spring.
5. Insert bobbin: Drop into case with thread pulling counterclockwise, pull through slot.
6. Pull both threads under presser foot toward back of machine.

Tip: Always pull thread toward back when starting to prevent tangling.

Maintenance & Cleaning

Regular maintenance ensures optimal performance and longevity.

1. Unplug machine before cleaning or maintenance.
2. Remove needle plate: Use screwdriver to access bobbin area.
3. Clean lint: Use small brush to remove lint from feed dogs and bobbin area.
4. Oil machine: Apply 1-2 drops of sewing machine oil to moving parts as needed.
5. Check needle: Replace bent or dull needles immediately.
6. Cover machine: Use dust cover when not in use.

CAUTION! Never use compressed air; it can force lint deeper into mechanism.

Accessories Included

Standard accessories provided with Bernette 440 sewing machine.

• Standard Presser Foot
• Zipper Foot
• Buttonhole Foot
• Button Sewing Foot
• Blind Hem Foot
• Seam Ripper/Lint Brush
• Spool Caps (2 sizes)
• Extra Bobbins (class 15)
• Needle Set (assorted sizes)
• Screwdriver
• Power Cord & Foot Pedal
• Hard Dust Cover

Safety Information

Important safety precautions for safe operation.

• Always unplug machine when changing needles, cleaning, or not in use
• Keep fingers away from moving needle and presser foot
• Do not sew over pins - remove them before they reach presser foot
• Use proper needle for fabric type and weight
• Ensure adequate lighting in work area
• Keep machine on stable, level surface
• Do not operate if cord or foot pedal is damaged
• Supervise children and beginners closely

Troubleshooting

Service: For technical support, contact authorized Bernette service center. Visit www.bernette.com or call 1-800-401-8151.